Acta Metallurgica Sinica (English Letters) ›› 2024, Vol. 37 ›› Issue (5): 904-914.DOI: 10.1007/s40195-024-01661-9

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Effect of Magnetic Field Configuration on Stray-Crystal Formation with Different Platform Sizes during Directional Solidification of Single-Crystal Superalloy

Keke Lu1, Congjiang Zhang1, Xiaotan Yuan1, Hongbin Yu1, Weili Ren1(), Biao Ding1, Haibiao Lu1(), Yunbo Zhong1, Zuosheng Lei1, Hui Wang2, Qiuliang Wang2, Peter K. Liaw3, Xuezhi Qin4, Lanzhang Zhou4   

  1. 1State Key Laboratory of Advanced Special Steel, Shanghai Key Laboratory of Advanced Ferrometallurgy, Shanghai University, Shanghai 200444, China
    2Institute of Electrical Engineering, Chinese Academy of Sciences, Beijing 100190, China
    3Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996, USA
    4Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
  • Received:2023-08-21 Revised:2023-10-23 Accepted:2023-11-26 Online:2024-05-10 Published:2024-06-14
  • Contact: Weili Ren, wlren@staff.shu.edu.cn; Haibiao Lu, luhaibiao@shu.edu.cn

Abstract:

The magnetic field is an effective means to control the solidification structure and the defects of metal and semiconductor crystals. This work investigates the effects of Cusp magnetic field (CMF) and longitudinal magnetic field (LMF) on the stray-crystal formation in the platform regions during the directional solidification of single-crystal superalloy with the different cross section sizes. The application of CMF reduces the formation of platform stray-crystal, while LMF increases its generation. As the platform size increases, the stray-crystal ratio increases regardless of whether the magnetic fields are applied or not, the effectiveness of CMF increases, while that of LMF decreases. The reason that the effects of CMF and LMF on the platform stray-crystal formation could be attributed to the change of flow structure from the distribution characteristics of the thermoelectric magnetic force and the magnetic damping force near the liquid-solid interface.

Key words: Stray-crystal, Magnetic field, Single-crystal superalloy, Cross section change, Directional solidification