Acta Metallurgica Sinica (English Letters) ›› 2025, Vol. 38 ›› Issue (12): 2125-2133.DOI: 10.1007/s40195-025-01921-2

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Unveiling the Selective Oxidation Mechanism of a Low Cr Alloy with Surface Spraying Oxide Nanoparticles of hcp Structure

Hang Ding1, Juanjuan Liang1, Xin Luo1, Song Tang2, Yun Xie1(), Xiao Peng1   

  1. 1School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China
    2School of Materials Science and Engineering, Herbert Gleiter Institute of Nanoscience, Nanjing University of Science and Technology, Nanjing 210094, China
  • Received:2025-04-18 Revised:2025-05-22 Accepted:2025-06-30 Online:2025-12-10 Published:2025-09-26
  • Contact: Yun Xie, yun.xie@nchu.edu.cn

Abstract:

This study systematically explored the oxidation behavior of a Ni-10Cr alloy without and with surface spraying hexagonal closed pack (hcp)-structured α-Al2O3 or α-Fe2O3 nanoparticles. Despite the distinct equilibrium dissociation oxygen partial pressure of the two kinds of oxide nanoparticles, they both contributed to the selective oxidation of Ni-10Cr alloy, achieving the transition from internal Cr oxidation to external Cr2O3 scale formation. Nano-scaled characterization indicates that a coherent interface was developed between the newly grown Cr2O3 grains and the hcp-structured oxide nanoparticles, whereby promoting epitaxial Cr2O3 nucleation surrounding the nanoparticles and kinetically accelerating the formation of a continuous Cr2O3 scale at the transient oxidation stage. The findings provide new insights into the selective oxidation mechanism of alloys with low Cr contents.

Key words: Nanoparticles, Selective oxidation, High temperature oxidation, Low Cr alloy