Acta Metallurgica Sinica (English Letters) ›› 2015, Vol. 28 ›› Issue (12): 1518-1524.DOI: 10.1007/s40195-015-0352-3
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Rico Haase(), Roland Müller1, Dirk Landgrebe1, Peter Scholz1, Matthias Riemer
Received:
2015-12-12
Revised:
2015-12-12
Online:
2015-12-12
Published:
2015-12-15
Rico Haase, Roland Müller, Dirk Landgrebe, Peter Scholz, Matthias Riemer. Process Design for Hybrid Sheet Metal Components[J]. Acta Metallurgica Sinica (English Letters), 2015, 28(12): 1518-1524.
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Fig. 7 a Delamination of a metal-polymer-metal laminate at the layer interface after bending; b wrinkling of cover sheets into the core material in the flange area of a deep drawn square cup
Manufacturing strategy | Process route | Advantages | Disadvantages |
---|---|---|---|
Laminate bond established before forming operation | Hybrid sheets used as pre-material | Process quite similar to conventional (monolithic) sheet metal forming; no bonding process of single components needs to be considered | Lowest formability limit |
Laminate bond established after forming operation | Metallic and organic sheets are formed in the same or separate mould | High formability limit, as sliding of loose layers is possible | Bonding needs to be performed in a separate process step |
Laminate bond established during forming operation | Metallic and organic sheets are assembled in mould | High formability limit; forming tool can be used for shaping and clamping during bonding | Highest cycle time due to heating and cooling of die and component |
Table 1 Comparison of possible process routes and key advantages and disadvantages
Manufacturing strategy | Process route | Advantages | Disadvantages |
---|---|---|---|
Laminate bond established before forming operation | Hybrid sheets used as pre-material | Process quite similar to conventional (monolithic) sheet metal forming; no bonding process of single components needs to be considered | Lowest formability limit |
Laminate bond established after forming operation | Metallic and organic sheets are formed in the same or separate mould | High formability limit, as sliding of loose layers is possible | Bonding needs to be performed in a separate process step |
Laminate bond established during forming operation | Metallic and organic sheets are assembled in mould | High formability limit; forming tool can be used for shaping and clamping during bonding | Highest cycle time due to heating and cooling of die and component |
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