Acta Metallurgica Sinica (English Letters)

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The Influence of Ultrasonic Frequency on the Properties of Ni-Co Coatings Prepared by Ultrasound-assisted Electrodeposition

Minqi SHENG1,2), Chenkai LV1), Lan HONG1), Mingwang SHAO2),Kang WAN1), Fan LV1)   

  1. 1) School of Iron and Steel, Soochow University, Suzhou 215021, China
    2) Institute of Functional Nano & Soft Materials (FUNSOM), Soochow University, Suzhou 215123, China
  • Received:2013-03-24 Revised:2013-09-05 Online:2013-12-25 Published:2014-02-28
  • Contact: Minqi SHENG
  • Supported by:

    National Nature Science Fund of China (No. 51204115).

Abstract:

In this paper, Ni-Co coatings were electrodeposited onto carbon steel substrates with the aid of ultrasonic agitation. The coatings were analyzed by energy dispersive X-ray analysis (EDX), X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effects of the ultrasonic frequency on the roughness, hardness and corrosion resistance of the Ni-Co coatings were also investigated. The results indicated that the increase of the ultrasonic frequency from 20 to 120 kHz reduced the Ni content and the grain size of Ni-Co coatings. Moreover, the phase structure of the electrodeposited coatings was influenced by the ultrasonic frequency. Under 55 kHz ultrasonic agitation, the Ni-Co coating was single fcc phase and showed the finest roughness and the strongest corrosion resistance in 5 wt.% NaCl solution at the ambient temperature. Under ultrasonic agitation with frequency of 90 kHz, the coating was a mixture of fcc and hcp structure and showed the maximal hardness of about 420 HV. Therefore, ultrasonic agitation helped decrease the roughness, and enhance hardness and corrosion resistance of Ni-Co coatings.

Key words: Ni-Co alloys, Coatings, Electrodeposition, Ultrasound, Hardness, Corrosion