Acta Metallurgica Sinica (English Letters) ›› 2020, Vol. 33 ›› Issue (1): 30-42.DOI: 10.1007/s40195-019-00982-4
• Original Paper • Previous Articles Next Articles
Xiao-Song Feng1(), Song-Bin Li1, Li-Na Tang1, Hui-Min Wang2
Received:
2019-04-11
Revised:
2019-05-21
Online:
2020-01-10
Published:
2020-02-20
Contact:
Feng Xiao-Song
Xiao-Song Feng, Song-Bin Li, Li-Na Tang, Hui-Min Wang. Refill Friction Stir Spot Welding of Similar and Dissimilar Alloys: A Review[J]. Acta Metallurgica Sinica (English Letters), 2020, 33(1): 30-42.
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Fig. 7 Representative macro- and microstructure of Al/Cu joints: a overview of the joint with rotation speed of 1200 rpm, plunge depth of 1.6 mm, b and c magnified views of locations b, c; d overview of the joint with rotation speed of 2000 rpm, plunge depth of 2 mm, e and f magnified views of locations e, f [23]
Materials (top/bottom plate) | Top/bottom plate thickness (mm) | Tensile shear strength | Type of fracture | References |
---|---|---|---|---|
2198-T8/2198-T8 | 3.2/3.2 | 14.73 kN | Through-the-weld | [ |
2024-T3/2024-T3 | - | 10.3 kN | - | [ |
2A14-T4/2A14-T4 | 2.0/2.0 | 10.03 kN | Shear-plug fracture | [ |
5042-O/5042-O | 1.5/1.5 | 6.21 kN | “Pull out” fracture | [ |
5083-O/5083-O | 2.0/2.0 | 7.72 kN | Plug fracture | [ |
6181-T4/6081-T4 | 1.7/1.7 | 7 kN | - | [ |
6061-T6/6061-T6 | 2.0/2.0 | 9.76 kN | - | [ |
6181-T4/6181-T4 | 1.7/1.7 | 6.8 kN | - | [ |
6022-T4/7075-T6 | 0.9/2.0 | 4.19 kN | - | [ |
AlMgSc/AlMgSc | 1.6/1.6 | 9.34 kN | - | [ |
7075-T6/7075-T6 | 1.6/0.8 | 6.5-8.1 kN | Plug-shear fracture | [ |
7050-T76/7050-T76 | 2.0/2.0 | 11.3 kN | - | [ |
6061-T6/7075-T6 | 3.0/3.0 | 12.9 kN | - | [ |
AZ31/AZ31 | 2.0/2.0 | 4.84 kN | Non-circumferential pull-out | [ |
5754/AZ31 | 2.0/2.0 | 3.75 kN | Through-the-weld | [ |
5083/AZ31 | 1.8/1.8 | 3.6 kN | Through the IMC layer | [ |
5083/Cu-DHP | 2.0/2.0 | 7.1 kN | At the Al/Cu interface | [ |
5754/Ti6Al4V | 2.0/2.5 | 7.4 kN | - | [ |
6181-T4/Ti6Al4V | 1.5/1.5 | 6449?±?554 N | At the interface | [ |
PX-Al/galvanized steel | 1.0/1.2 | 3.04 kN | At Al/steel interface | [ |
ST-Al/galvanized steel | 1.5/1.2 | 4.5 kN | At Al/steel interface | [ |
5754-O/AlSi-coated steel | 1.6/2.0 | 4.44 kN | At Al/steel interface | [ |
6022-T3/zinc-coated steel | 1.6/2.0 | 6.95 kN | At Al/steel interface | [ |
Al-Mg alloy/Zn-coated steel | 3.0/2.0 | 7.8 kN | - | [ |
Table 1 Tensile shear strength and type of fracture
Materials (top/bottom plate) | Top/bottom plate thickness (mm) | Tensile shear strength | Type of fracture | References |
---|---|---|---|---|
2198-T8/2198-T8 | 3.2/3.2 | 14.73 kN | Through-the-weld | [ |
2024-T3/2024-T3 | - | 10.3 kN | - | [ |
2A14-T4/2A14-T4 | 2.0/2.0 | 10.03 kN | Shear-plug fracture | [ |
5042-O/5042-O | 1.5/1.5 | 6.21 kN | “Pull out” fracture | [ |
5083-O/5083-O | 2.0/2.0 | 7.72 kN | Plug fracture | [ |
6181-T4/6081-T4 | 1.7/1.7 | 7 kN | - | [ |
6061-T6/6061-T6 | 2.0/2.0 | 9.76 kN | - | [ |
6181-T4/6181-T4 | 1.7/1.7 | 6.8 kN | - | [ |
6022-T4/7075-T6 | 0.9/2.0 | 4.19 kN | - | [ |
AlMgSc/AlMgSc | 1.6/1.6 | 9.34 kN | - | [ |
7075-T6/7075-T6 | 1.6/0.8 | 6.5-8.1 kN | Plug-shear fracture | [ |
7050-T76/7050-T76 | 2.0/2.0 | 11.3 kN | - | [ |
6061-T6/7075-T6 | 3.0/3.0 | 12.9 kN | - | [ |
AZ31/AZ31 | 2.0/2.0 | 4.84 kN | Non-circumferential pull-out | [ |
5754/AZ31 | 2.0/2.0 | 3.75 kN | Through-the-weld | [ |
5083/AZ31 | 1.8/1.8 | 3.6 kN | Through the IMC layer | [ |
5083/Cu-DHP | 2.0/2.0 | 7.1 kN | At the Al/Cu interface | [ |
5754/Ti6Al4V | 2.0/2.5 | 7.4 kN | - | [ |
6181-T4/Ti6Al4V | 1.5/1.5 | 6449?±?554 N | At the interface | [ |
PX-Al/galvanized steel | 1.0/1.2 | 3.04 kN | At Al/steel interface | [ |
ST-Al/galvanized steel | 1.5/1.2 | 4.5 kN | At Al/steel interface | [ |
5754-O/AlSi-coated steel | 1.6/2.0 | 4.44 kN | At Al/steel interface | [ |
6022-T3/zinc-coated steel | 1.6/2.0 | 6.95 kN | At Al/steel interface | [ |
Al-Mg alloy/Zn-coated steel | 3.0/2.0 | 7.8 kN | - | [ |
Fig. 14 Geometrical feature of the standard sleeve a and the modified sleeve b; typical cross section of the weld fabricated by the modified tool c [37]
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