Abstract:

Recently the Ablation Casting Technology was invented as a new casting process to improve foundry products quality. In this study, the effects of processing variables on the porosity content, microstructure and feedability of A356 casting alloy were investigated. Secondary dendrite arm spacing (SDAS) and eutectic silicon mor­phologies were studied to evaluate the influence of Ablation Casting on the microstructure. Casting density was measured in order to identify porosity content and feedability of ablated and non-ablated specimens. In addition, solidification behavior of the samples was investigated by using thermal analysis technique. The cooling curves and the first derivative curves were plotted and compared with each other. Results showed the ablation process could increase solidification rate significantly. In addition, the microstructural evidences revealed that Ablation Casting process results in more fine and homogeneous structure compared to the non-ablated casting. The feedability improved, SDAS reduced to 35% and porosity content decreased to 3.84 vol.% by implementing this process. It concluded the Ablation Casting is an effective process to gain higher quality in aluminum foundry.

Key words: Ablation Casting, A356 aluminium alloy, Microstructure, Porosity, Cooling curve