Acta Metallurgica Sinica (English Letters) ›› 2023, Vol. 36 ›› Issue (11): 1791-1804.DOI: 10.1007/s40195-023-01591-y

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Phase-Field Lattice-Boltzmann Study for α-Mg Dendrite Growth of Mg-5wt%Zn Alloy with Forced Convection

Wei-Peng Chen1, Hua Hou1,3, Yun-Tao Zhang1, Wei Liu1, Yu-Hong Zhao1,2,4()   

  1. 1School of Materials Science and Engineering, Collaborative Innovation Center of Ministry of Education and Shanxi Province for High-Performance Al/Mg Alloy Materials, North University of China, Taiyuan, 030051, China
    2Beijing Advanced Innovation Center for Materials Genome Engineering, University of Science and Technology Beijing, Beijing, 100083, China
    3School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan, 030024, China
    4Institute of Materials Intelligent Technology, Liaoning Academy of Materials, Shenyang, 110004, China
  • Received:2023-04-27 Revised:2023-06-12 Accepted:2023-07-01 Online:2023-11-10 Published:2023-09-26
  • Contact: Yu-Hong Zhao, zhaoyuhong@nuc.edu.cn

Abstract:

Melt flow can significantly change the transport of heat and solute, dendrite growth. In this work, a phase-field lattice-Boltzmann model was developed to study α-Mg dendrite growth of Mg-5wt%Zn alloy with forced convection. Results show that the existence of forced convection and overlap of thermal and solute fields makes thermal and solute fields distribution nonuniform. Thus, the symmetry of dendrite morphology is destroyed. The solid temperature and concentration of the downstream dendrite tip front with forced convection are higher than that without forced convection, while the concentration of the upstream dendrite tip front is lower. The solute transport through melt flow will be hindered by developed sidebranching. With flow velocity increase, the upstream temperature gradient and thickness of the downstream solute enrichment layer increase gradually, while the downstream temperature gradient and thickness of the upstream solute enrichment layer decrease gradually. Meanwhile, the upstream dendrite tip velocity will increase gradually, while the downstream dendrite tip velocity will decrease at first and then unchanged. This study is helpful to establish the relationship between α-Mg dendrite growth and melt flow, which is beneficial to understand the role of melt flow on dendrite morphologies.

Key words: Dendrite growth, Mg-Zn alloy, Forced convection, Phase-field method, Lattice-Boltzmann method