Acta Metallurgica Sinica (English Letters) ›› 2025, Vol. 38 ›› Issue (2): 177-204.DOI: 10.1007/s40195-024-01799-6

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Progress in the Deposition Mechanisms and Key Performance Evaluation of Thermal Barrier Coatings for Turbine Blades: A Review

Yingying Fu1, Zhihao Yao1(), Yang Chen1, Hongying Wang1, Yajing Li1, Jianxin Dong1   

  1. 1High Temperature Materials Research Labs, School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China
  • Received:2024-07-15 Revised:2024-09-10 Accepted:2024-10-11 Online:2025-02-10 Published:2024-12-07
  • Contact: Zhihao Yao, zhihaoyao@ustb.edu.cn

Abstract:

Thermal barrier coatings (TBCs) are extensively utilized in aero-engines and heavy-duty gas turbines due to their outstanding properties, including low thermal conductivity, corrosion, high-temperature oxidation, and wear resistance. The rising thrust-to-weight ratio and service temperature in engine hot sections have presented a significant challenge in TBC's materials, structure, and preparation process; it is one of the current research hotspots in the aviation field. This paper reviews the recent advancement in turbine blade TBCs. It focuses on the TBC's structure, deposition mechanism and the key performance evaluation indexes for TBCs applied to turbine blades. Finally, the future research field of TBCs for turbine blades is also be prospected.

Key words: Thermal barrier coatings (TBCs), Turbine blades, Deposition mechanism, Performance evaluation