Acta Metallurgica Sinica (English Letters) ›› 2020, Vol. 33 ›› Issue (12): 1666-1680.DOI: 10.1007/s40195-020-01089-x
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U. K. Tarai1, P. S. Robi1, Sukhomay Pal1()
Received:
2020-01-04
Revised:
2020-03-16
Accepted:
2020-04-09
Online:
2020-12-10
Published:
2020-12-11
Contact:
Sukhomay Pal
U. K. Tarai, P. S. Robi, Sukhomay Pal. Thermal Properties of Ni-Cr-Si-B-Fe Based Interlayer Material and Its Application in TLP Bonding of IN 718 Superalloy[J]. Acta Metallurgica Sinica (English Letters), 2020, 33(12): 1666-1680.
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Make/model | Insmart system/PBM07 |
---|---|
Vial material | Hardened steel vial |
Milling balls | Hardened steel ball |
Ball diameter | 7.9 mm |
Ball: powder weight ratio | 10:1 |
Milling condition | Dry milling |
Total weight of the powder mixture | 1100 g |
Vial speed | 300 rpm |
Relaxation time after every 45 min | 15 min |
Table 1 Parameters of ball-milling process
Make/model | Insmart system/PBM07 |
---|---|
Vial material | Hardened steel vial |
Milling balls | Hardened steel ball |
Ball diameter | 7.9 mm |
Ball: powder weight ratio | 10:1 |
Milling condition | Dry milling |
Total weight of the powder mixture | 1100 g |
Vial speed | 300 rpm |
Relaxation time after every 45 min | 15 min |
Materials | Ni | Fe | Cr | Nb | Mo | Al | Ti | Ta | B | Si | P | S | Cu | Mn | Co |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
IN 718 | 55.7 | 17.7 | 16 | 5.1 | 2.0 | 0.5 | 0.9 | 0.5 | - | 0.2 | 0.05 | 0.2 | 0.8 | 0.2 | 0.2 |
Interlayer | 80.8 | 1.5 | 10 | - | - | - | - | - | 3.2 | 4.5 | - | - | - | - | - |
Table 2 Composition of base metal and interlayer (wt%)
Materials | Ni | Fe | Cr | Nb | Mo | Al | Ti | Ta | B | Si | P | S | Cu | Mn | Co |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
IN 718 | 55.7 | 17.7 | 16 | 5.1 | 2.0 | 0.5 | 0.9 | 0.5 | - | 0.2 | 0.05 | 0.2 | 0.8 | 0.2 | 0.2 |
Interlayer | 80.8 | 1.5 | 10 | - | - | - | - | - | 3.2 | 4.5 | - | - | - | - | - |
Exp. No | Temperature (°C) | Bonding time (min) |
---|---|---|
01 | 1050 | 60 |
02 | 1050 | 90 |
03 | 1050 | 120 |
04 | 1100 | 60 |
05 | 1100 | 90 |
06 | 1100 | 120 |
07 | 1150 | 60 |
08 | 1150 | 90 |
09 | 1150 | 120 |
Table 3 Experimental conditions
Exp. No | Temperature (°C) | Bonding time (min) |
---|---|---|
01 | 1050 | 60 |
02 | 1050 | 90 |
03 | 1050 | 120 |
04 | 1100 | 60 |
05 | 1100 | 90 |
06 | 1100 | 120 |
07 | 1150 | 60 |
08 | 1150 | 90 |
09 | 1150 | 120 |
Fig. 6 DSC thermogram of powders a milled up to 20 h showing no peaks and b more than 20 h showing endothermic peaks, c first derivative of 35-h milled powder, d variation of peak temperature with milling time
Fig. 11 FESEM micrographs of TLB-bonded samples made at a 1050 °C, 60 min, b 1050 °C, 90 min, c 1050 °C, 120 min, d 1100 °C, 60 min, e 1100 °C, 90 min, f 1100 °C, 120 min, g 1150 °C, 60 min, h 1150 °C, 90 min, i 1150 °C, 120 min
Fig. 14 Variation of elements along the different zones of TLP-bonded joint: a TLP bond made at 1150 °C, 120 min, b EDS of spot marked as 1, c EDS of spot marked as 2, d EDS of spot marked as 3
Precipitate | Ni | Cr | Fe | Nb | Ti | Al | Si | Mo |
---|---|---|---|---|---|---|---|---|
B | 5.5 | 7.6 | 0.8 | - | 2.5 | 2.3 | 81.2 | - |
C | 2.4 | 16.5 | 0.7 | 3.7 | 33.9 | 36.5 | 6.3 | - |
D | 22.5 | 39.1 | 2.5 | 6.2 | 16.8 | 2.8 | 10 | - |
E | 18.1 | 7.9 | 4.0 | - | 0.5 | 1.5 | 67.9 | - |
F | 53.4 | 8.8 | 5.8 | 14.3 | 0.1 | 0.2 | 16.8 | 0.5 |
Table 4 EDS analysis results of different phases present in the ISZ (at.%)
Precipitate | Ni | Cr | Fe | Nb | Ti | Al | Si | Mo |
---|---|---|---|---|---|---|---|---|
B | 5.5 | 7.6 | 0.8 | - | 2.5 | 2.3 | 81.2 | - |
C | 2.4 | 16.5 | 0.7 | 3.7 | 33.9 | 36.5 | 6.3 | - |
D | 22.5 | 39.1 | 2.5 | 6.2 | 16.8 | 2.8 | 10 | - |
E | 18.1 | 7.9 | 4.0 | - | 0.5 | 1.5 | 67.9 | - |
F | 53.4 | 8.8 | 5.8 | 14.3 | 0.1 | 0.2 | 16.8 | 0.5 |
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