Acta Metallurgica Sinica (English Letters) ›› 2025, Vol. 38 ›› Issue (11): 1853-1872.DOI: 10.1007/s40195-025-01913-2

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Review on Rapid Alloying Design and Mechanical Properties Prediction of Ni-Based Superalloys Based on Machine Learning

Zhuangzhuang Li1,2, Qingshuang Ma1,2, Dongxu Wang1,2, Linlin Sun1,2, Jing Bai1,2, Huijun Li3, Qiuzhi Gao1,2()   

  1. 1School of Materials Science and Engineering, Northeastern University, Shenyang 110819, China
    2School of Resources and Materials, Northeastern University at Qinhuangdao, Qinhuangdao 066004, China
    3Faculty of Engineering and Information Sciences, University of Wollongong, Wollongong, NSW 2522, Australia
  • Received:2025-04-02 Revised:2025-05-06 Accepted:2025-05-13 Online:2025-11-10 Published:2025-08-22
  • Contact: Qiuzhi Gao, neuqgao@163.com
  • About author:

    Zhuangzhuang Li and Qingshuang Ma have contributed equally to this work.

Abstract:

Ni-based superalloys play a critical role in the aerospace industry due to their exceptional mechanical properties and oxidation resistance. However, the conventional development of new superalloys is often constrained by lengthy experimental cycles and high costs. To address these challenges, machine learning has emerged as an effective strategy for accelerating alloy design by efficiently exploring composition-property relationship, optimizing processing parameters, and enhancing predictive accuracy. This review summarizes recent progress in applying machine learning to composition optimization and mechanical property prediction of Ni-based superalloys, emphasizing the integration of theoretical modeling and experimental validation. The importance of feature engineering, including data collection, preprocessing, feature construction, and dimensionality reduction, was first highlighted. Subsequently, the machine learning approaches for novel alloy design and prediction of key properties including fatigue resistance, creep resistance, and oxidation resistance were discussed. Through data-driven approaches, machine learning not only enhances predictive capabilities but also uncovers complex composition-property relationship, which accelerates the development of next-generation Ni-based superalloys. We anticipate that the continued advancements in this field will drive more efficient and cost-effective alloy design, ultimately accelerating the transition from computational predictions to experimental realizations.

Key words: Machine learning, Ni-based superalloy, Property predictions, Composition design